Latest Posts

What to Consider Before You Buy a Home Security System

What's the difference between a home alarm system and a home security system? Technically... nothing! Basically, what matters most is the level of home...

Home Security Alarm System & Burglary Prevention – Why You Must Have Quality Burglar Alarm System

A recent study by a major New York-based online review organization on home security sought to find the role and place of monitored alarm...

Better Home Safety – Low Cost Home Security Tips

Whether you're a homeowner or rent your home, your personal safety and the security of your home and your property are important to you....

What Features Are A Must Have In Antivirus Software?

Several important features are standard in all antivirus programs. And then there're features that you'll find in a few antivirus programs, and these tend...

Avoid Four Common Traps in Granulation




In modern times, granulation constitutes a significant place in the whole production process. Earlier, processors, which predominantly produced industrial parts, were incapable of undergoing regrind since it created a problem in the whole process. Still, at the same time, industrialists saw regrinding as a necessary evil.

But, in modern times, two things have changed in the production cycle, firstly the cost of the materials has gone up. Secondly, most of the customers nowadays want to include recycled material in the product. Hence, due to these two reasons, regrind is now being seen as a formidable marketing opportunity, and at the same time, as a cost-saving method.

Image result for Traps in Granulation

Now, since technology in modern days has taken a big leap forward, industries are adopting cutting-edge technology and machine design, which most importantly decreases energy consumption and at the same time gives a place for automation. Hence, in todays world, there are many quality solutions available that are cost-effective and provide great regrinding methods, without affecting the whole production cycle and at the same time not increasing the production cost, not affecting the quality of the product. This article will talk about some of the most common traps that plant owners might get caught in while granulation is going on in their plants.

Granulator Unsuited for the Task

Some of us involved in the production process generally think that there are two things that we should know about the granulator. The horsepower and the throat size, but that is the farthest away from the truth. You can ask any molder, who has been in the granulation business, and he will tell you that sometimes the material float inside the granulator. When the material bounces around in the interior chamber, it leads to an inferior regrind quality and, the machine will also give lower throughputs.

Hence, the granulator must be designed specifically for your usage. If not, you can expect a lower grind quality and bad throughputs from the granulator. Hence, manufacturers nowadays make granulators exactly as per your need by taking in information from you about the material, feeding method, part description, dimension, etc.

Granulator that is Hard to Maintain

Maintenance of granulators is the most laid-back thing in a plant. Most of the time, it is neglected because of time considerations, which means that it does not lend itself to the task. Sometimes, the instruction manual for custom-made granulators does not provide information, and hence, it becomes very tough for industry users to know what the matter is. Lack of maintenance causes the granulator to give poor quality output, with excessive dust contents.

Granulator with Poor Knife Design

Sometimes, if granulators are custom made, the knife positioning and the rotor speed can be a major turn-off and can provide a reason for the poor quality grind. To solve this issue, industry users can look for an adjustable rotating knife, which stays alongside the fixed knife, but this is bolted to the rotor. These can be fixed whenever needed.

Granulator that is Over-fed

Some industry users manually set their processors in such a way to test the granulators that the processors apparently try to destroy the granulator. In the name of testing the limits of the granulator, the processors feed the granulator to such a level that it gets damaged. It is essential to understand that the granulator is made for a particular material and application, and it has its limits. Getting over the limit will destroy the granulator.

Orenda Pulverizers make superior quality granulators and Pulverizers. They never over-promise and instead deliver the most cost-effective and reliable service industry for the last decade. Call them to know more about their products and the service they offer.




Latest Posts

What to Consider Before You Buy a Home Security System

What's the difference between a home alarm system and a home security system? Technically... nothing! Basically, what matters most is the level of home...

Home Security Alarm System & Burglary Prevention – Why You Must Have Quality Burglar Alarm System

A recent study by a major New York-based online review organization on home security sought to find the role and place of monitored alarm...

Better Home Safety – Low Cost Home Security Tips

Whether you're a homeowner or rent your home, your personal safety and the security of your home and your property are important to you....

What Features Are A Must Have In Antivirus Software?

Several important features are standard in all antivirus programs. And then there're features that you'll find in a few antivirus programs, and these tend...

Don't Miss

What It Means to Be a Modern Online Educator

Traditional college instruction is part of a well-established tradition that has remained fairly unchanged over time. Becoming an instructor in this environment has meant...

Commentary: Current Education Tramples the Mind

Not a day goes by. There is not an article in our local paper on our local Public School System. If it is not...

Enterprise Mobility Applications

Today, many corporations have large mobile workforces in sales and field service roles. Frequently, these mobile workers have little or no remote access to...

Intensification of Mobile Service Providers Network

The Indian telecommunication industry is the world's fastest emerging sector, with about 826.93 million mobile phone subscribers as of April 2011. All this could...

Coming Up Empty In Education Reform

The recent forays into public education reform from the No Child Left Behind Act, the Core Curriculum mandate, and standardized tests have all placed...

Stay in touch

To be updated with all the latest news, offers and special announcements.